Extreme Salt Spray Condition Simulation: Salt Spray Chambers Empower Product Reliability Upgrade

Shanghai – TOBO GROUP, a leader in specialized testing solutions for the automotive aftermarket, is proud to launch the AutoCare Corr Salt Spray Tester—a compact, user-friendly system engineered to address the unique corrosion testing needs of independent repair shops, 二手车 dealerships (used car dealerships), automotive 改装厂 (custom shops), and fleet maintenance teams. Unlike industrial-grade salt spray testers that are too large, complex, and time-consuming for aftermarket use, this platform delivers fast, actionable corrosion diagnostics tailored to automotive components—from chassis parts and brake systems to 轮毂 (wheel rims) and body panels—without requiring specialized technical expertise or dedicated lab space.
For the automotive aftermarket, corrosion testing isn’t about long-term research or compliance with manufacturing standards—it’s about making quick, confident decisions: Is a used car’s chassis corrosion severe enough to require repairs? Can a salvaged brake caliper be safely reused? Will a custom off-road component withstand salted roads or coastal driving? Traditional testers force aftermarket teams to choose between two bad options: send parts to an external lab (waiting days for results and incurring extra costs) or skip testing entirely (risking safety liabilities or customer complaints). The AutoCare Corr eliminates this dilemma by bringing fast, reliable corrosion testing directly to the shop floor.
At the heart of the AutoCare Corr is its Rapid Diagnostic Mode, designed to deliver results in as little as 30 minutes for urgent cases or up to 6 hours for more thorough evaluations—far faster than the 24–72 hours required by traditional testers. This speed is made possible by a high-intensity, targeted salt fog system that accelerates surface corrosion without compromising accuracy, paired with a simplified test protocol optimized for automotive materials (steel, aluminum, galvanized metals, and common coatings like powder coat or chrome). A used car dealership in a coastal region uses this mode to inspect every vehicle’s chassis before listing: “We used to rely on visual checks, but salt corrosion can be hidden,” says their service manager. “With AutoCare Corr, we test key chassis components in 45 minutes—if corrosion is detected, we either repair it or adjust the vehicle’s price. It’s saved us from multiple customer disputes and safety headaches.” The mode includes pre-set profiles for common automotive scenarios: “Road Salt Exposure” (3% NaCl, simulating winter driving), “Coastal Humidity” (5% NaCl + high RH), and “Off-Road Mud & Salt” (4% NaCl + particulate simulation).
Despite its simplicity, the AutoCare Corr maintains compliance with key automotive corrosion standards, including ASTM B117 (simplified for aftermarket use), SAE J2334 (corrosion testing for automotive components), and ISO 16773-2 (coatings for automotive parts). This ensures that test results are credible for insurance claims, customer warranties, and regulatory compliance (e.g., safety inspections). The system’s compact design (measuring just 60cm x 40cm x 50cm) fits on a standard workbench, and its tool-free assembly means it can be set up and running in under 10 minutes. It also uses low-cost, readily available consumables (standard table salt mixed with tap water, no proprietary solutions) to keep operating costs low—critical for small to mid-sized aftermarket businesses.
Real-world applications across the automotive aftermarket highlight the system’s impact: a independent repair shop used it to diagnose hidden corrosion in a customer’s brake lines, preventing a potential hydraulic failure; a classic car restoration shop validated the corrosion resistance of rechromed bumpers, ensuring they’d withstand outdoor shows; a fleet management company identified early chassis corrosion in three delivery vans, scheduling repairs before the damage became catastrophic.
“Aftermarket teams need testing that works as hard and fast as they do—no lab coats, no waiting, no jargon,” says TOBO GROUP’s Automotive Aftermarket Director. “AutoCare Corr turns corrosion testing from a hassle into a tool that improves safety, builds customer trust, and saves money. It’s not just a tester—it’s a way for aftermarket businesses to compete with dealerships by offering more transparent, data-driven service.”
The system also includes a built-in storage compartment for fixtures and accessories, a rechargeable battery (for use in mobile repair trucks), and a mobile app that lets technicians save and share test reports via email or text.
For more information about the AutoCare Corr Salt Spray Tester—including fixture compatibility, test time options, and aftermarket success stories—visit Info@botomachine.com.